How To Build IRS Chain Drive Spool (No Lathe) For Crosskart/Buggy High HP Engines
How to build a chain drive spool/rear diff for crosskart. This drive spool was designed for my R1 crosskart (KJ Raycing style chassis) This is my 5th design.
Made a few prototypes after working the bugs out. i came up with this design. Made for buggies with bike engines that have 100+ hp. Has held up to the 180 hp R1. Uses R1 sprocket pattern so you dont have to get custom sprockets.
Next video i show how to mount to a crosskart!! STAY TUNED!
Check out the store more parts coming soon:https://xkarts.shop/
PARTS LIST:
Lazer Cut Parts:
DXF files: cut from .25 steel (1/4") https://xkarts.shop/products/xkarts-drive-spool-dxf-files
Precut Parts: https://xkarts.shop/products/xkarts-drive-spool-cutout-parts
X series weld on hub x 2:[HUBX1-3/8-21SP]: https://www.nitrochain.com/1-38-21spline-x-weld-on-hub
Or: https://xkarts.shop/products/1-3-8-x-21-spline-bore-x-series-weld-on-hub-set-of-2
1 3/8-21 Spline Shaft [10in or more]: https://www.ptlracing.com/Custom-Length-Splined-Shaft_p_217.html
https://www.ebay.com/itm/291122134310?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=MyKyKUwQQuu&sssrc=2047675&ssuid=&widget_ver=artemis&media=COPY
Bearings: 4@(2 1/2" x 1 3/8" x 9/16"): [R22-2RS]: https://www.ebay.com/itm/185771781984?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=ow-zmqCtTIK&sssrc=2047675&ssuid=&widget_ver=artemis&media=COPY
Sprocket: 530 Chain 1998-2012 R1 Sprocket make sure the sprocket is 130mm bolt hole circle: https://www.ebay.com/itm/196401991800?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=0_HlgE-IRLS&sssrc=2047675&ssuid=&widget_ver=artemis&media=COPY
1998-2001 Yzf R1 Rear Break Disc: find on ebay or amazon: https://www.ebay.com/itm/175154504855?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=rzcnmkgir6o&sssrc=2047675&ssuid=&widget_ver=artemis&media=COPY
Brake Caliper: 2007-2008 YZF R1 Front Brake Caliper : Find used one on ebay
Bearing Spacer: 2 1/2" OD Tube (any wall thickness) 4" long: https://www.ebay.com/itm/194964036014?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=oaMp5_r5S2u&sssrc=2047675&ssuid=&widget_ver=artemis&media=COPY
Main Housing:3" OD 2 1/2" ID dom Tube 1/4 Wall 6" Long: https://www.ebay.com/itm/194805609090?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=oaMp5_r5S2u&sssrc=2047675&ssuid=&widget_ver=artemis&media=COPY
Bolts:[grade 8]
(12) 3/8 x 1 1/2 w/locknuts
(2) 3/8 x 3 w/locknuts
(2) 5/8 x 2 w/locknuts
(2) flat head hex key 3/8 x 1 1/4 w/locknuts (see vid)
#buggy #offroad #racing #crosskart #hyabusa #offroad #differential #200hp