how lay’s potato chips are made – full factory process & crunchy secret revealed

How are Lay’s potato chips made? In this video, we show you the full process of how Lay’s potato chips are made in the factory — from the farm to the fryer, seasoning, packaging, and shipping. Lay’s chips are among the most popular snacks in the world. But what’s the real process behind their crispy, salty perfection? You’ll discover: - What kind of potatoes Lay’s uses to make chips - The exact slicing and frying method used in the factory - The secret behind Lay’s signature crunch - How flavoring and seasoning are applied - Why nitrogen gas is used in Lay’s chip bags - How millions of chips are produced and packaged each day 👉 If you love food factory tours, "how it's made" videos, or snack production secrets — make sure to LIKE and SUBSCRIBE. 🔔 Turn on the bell to never miss our weekly deep-dive videos into your favorite foods! 00:00 Intro 00:36 THE POTATO: FROM FARM TO FACTORY 01:02 Step 1: Growing 01:15 Step 2: Harvesting 01:29 Step 3: Temporary Storage 01:58 Step 4: Initial Washing 02:08 Step 5: Peeling 02:28 Step 6: Optical Inspection 02:40 Step 7: Slicing 03:03 Cold Water Rinse 03:22 Step 9: Dewatering 03:44 Step 10: Entry into the Fryer 04:11 Step 11: The Fry Process 04:31 Step 12: De-Oiling 04:41 Step 13: Acoustic Testing – The “Crunchy Secret 05:23 Step 14: Flavor Drum Entry 05:41 Step 15: Flavor Dispensing 06:09 Step 16: Flavor Formulation 07:14 Step 17: Defect Detection 07:41 Step 18: Weighing & Portioning 08:00 Step 19: Nitrogen Flushing 08:26 Step 20: Heat-Sealing & Date Coding 08:46 Step 21: Boxing & Palletizing 09:11 CONTROVERSY: DO LAY’S CHIPS MAKE YOU GAIN WEIGHT? This video is not affiliated with or sponsored by any brand, company, or organization. It is produced for educational and entertainment purposes only, with the goal of delivering informative and valuable content to viewers. We may use images and content in accordance with YouTube's Fair Use guidelines, which are based on Section 107 of the U.S. Copyright Act. This law allows the use of copyrighted material without permission for purposes such as commentary, criticism, news reporting, teaching (including classroom copies), research, or scholarship #layschips #foodfactory #snackscience #CrunchySecret #layspotatochips #howitsmade #potatochipsfactory #productionprocess