How Bus FLYWHEEL Are Manufactured | Fly Wheel Manufacturing process Inside Factory

#FlywheelManufacturing#EngineeringProcess#BusTechnology#AutomotiveIndustry#mechanicalengineering #FactoryProduction#EnergyStorage#PrecisionMachining #FlywheelManufacturing#MetalCasting #IndustrialTechnologyin video you will come to know how bus FLYWHEEL are manufactured in factory this process includes 1. Material Selection Flywheels are typically made from cast iron, steel, or composite materials. Cast iron is commonly used due to its high density and durability, while composite materials offer lighter weight and improved energy efficiency. 2. Casting Process The flywheel is often produced using sand casting or precision casting techniques: Sand Casting: Molten metal is poured into a sand mold, allowing it to take shape. Precision Casting: Used for high-performance flywheels, ensuring better strength and reduced defects. 3. Machining & Shaping Once the raw flywheel is cast, it undergoes CNC machining to achieve precise dimensions: Turning & Milling: Removes excess material and shapes the flywheel. Drilling & Boring: Creates holes for mounting and balancing. Surface Finishing: Ensures smooth operation and reduces wear. 4. Balancing & Stress Reduction To prevent vibrations and ensure smooth operation: Dynamic Balancing: Adjusts weight distribution. Radial Stress Reduction: Some advanced flywheels use fiber reinforcement to minimize stress and improve energy storage. 5. Heat Treatment & Hardening Flywheels undergo heat treatment to enhance strength: Tempering: Improves toughness. Quenching: Increases hardness. Annealing: Reduces internal stresses. 6. Quality Control & Testing Before being installed in buses, flywheels are tested for: Durability & Load Capacity Rotational Speed & Energy Storage Efficiency Vibration & Stress Resistance Hope You find our video interesting as it reflects a old age process in this world of technology.