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Today's teardown is an engine I've been looking for for quite some time! This is the 2.0L Volkswagen TDI from a 2012+ VW Passat. I am unsure of mileage of this engine, but I am sure it went out with QUITE A BANG! This engine, or variants of this engine were found in LOTS of VW/Audi Products. This particular CKRA and produces 140hp and 236lbft of torque when stock. These engines were part of the infamous diesel gate scandal where Volkswagen engineers "cheated" emissions testing and as a result many of the cars with this engine are no longer on the road, and the cars that are have been retrofitted with different emissions components.
This engine appeared to be in good shape aside from the massive amount of damage in the crankcase. What caused this failure? Could it have been prevented and will I get ANYTHING to salvage from this?
My name is Eric and I own and run Importapart, a full service auto dismantler. Part of our model includes buying bad, blown and core engines to dismantle for parts. We salvage the good sellable parts and recycle the rest. We do not rebuild engines, merely supply parts to people who do.
00:00 Summary
02:46 Startin' on the harness. VW makes the BEST clips not
03:15 Removing the rubber fuel lines
03:42 Removing the Hard fuel lines
05:29 Disconnecting the glow plugs
06:47 Starting to remove the fuel injectors
08:15 Correction, this engine is NOT the CJAA, its a CKRA
09:00 Commencing injector removal
11:42 Still removing the fuel injectors, ALMOST THERE
12:26 Unbolting the fuel rail
12:33 Removing the intake manifold/plenum
13:36 Inspecting the intake ports
14:33 unbolting the valve cover. WOW that's nice in there.
15:44 Start dismantling the timing side of the engine
16:02 Inspecting the timing belt, tensioner, rollers and water pump
16:46 Begin peeling off the timing components
18:51 Brappin' off the HPFP
19:20 THE DUMBEST PART OF THIS ENGINE. JUST WHY
19:40 Water pump removal, inspection and processing
20:59 Clearing parts off of the backside of the cylinder head
21:54 Fighting the harness and the Oil filter housing/dipstick tube
22:09 Precision Hoes removal. Hose. its hose.
23:11 WoWEE WOW WOW This is MUCH worse than I thought!
23:54 Cramming the cam tray bolts loose, removing cams and inspecting valvetrain
25:32 Breaking the head bolts loose
26:00 Lifting the cylinder head
26:12 WELL WHY IS THAT PISTON SO FAR DOWN
26:44 Science
27:45 Inspecting oil filter media. NO DEBRISSSSSS
28:22 Unbolting the oil pan
29:20 Dropping the oil pan, did we get any prizes?
31:21 Turning the engine over, the BIG REVEAL
32:27 The carnage!
33:19 Removing what's left of the oil pump/balance cassette
35:15 More Carnage!
36:15 THE ENGINE TURNS!
37:25 unbolting the rods and pistons
39:12 removing the front cover
39:34 SKETCH IT IS NOT
40:55 Plucking the crankshaft out
41:08 Pushing what's left of the piston out of the bore
43:24 Complete rotating assembly inspection, rods, pistons bearings, block, crankshaft
49:45 Summary
I really hope you enjoyed this teardown. As always I love all of the comments, feedback and even the criticism. Catch you on the next one!
-Eric